In the landscape of modern switchgear design, the demand for speed, safety, and modularity has never been higher. As engineers move away from traditional, labour-intensive wiring methods, the focus has shifted toward systems that can handle significant power loads while simplifying the assembly process. At the forefront of this shift is the Rittal newest, a busbar system the RiLineX has been engineered specifically for individual switchgear and control gear applications that require a robust, flexible foundation
The RiLineX system is a complete power distribution solution designed for both AC and DC applications, offering a substantial current-carrying capacity of up to 800 A. What truly sets this system apart in a crowded market is its commitment to an entirely tool-free installation. By eliminating the need for complex tools during the mounting process, RiLineX significantly reduces assembly time and minimizes the risk of installation errors, allowing panel builders to meet tight deadlines without sacrificing quality.
Safety and durability are the pillars of the RiLineX design. It is built to withstand the rigours of industrial environments, boasting a short-circuit resistance of up to 65 kA. This high level of resilience is paired with comprehensive contact hazard protection, ensuring that the system is safe to handle and compliant with modern safety standards from the moment it is installed. By utilising standardised flat copper bars, RiLineX provides a familiar yet technologically advanced platform that integrates seamlessly into existing workflows.
Key Features & Benefits
Simpler Installation
The RiLineX system focuses on a "tool-free" assembly logic that removes traditional barriers to entry. Whether you use a pre-assembled board or a bespoke configuration, the process is streamlined:
Rapid Setup: Use a digital configuration tool to define the assembly.
Flexible Assembly: Either fit a complete board or build your own by cutting flat copper to size and inserting it into the modular system.
Snap-and-Go: Once the contact hazard protection is fitted, simply populate the board with component adaptors.
Enhanced Safety
Safety is integrated into the architecture, ensuring both operator protection and system resilience:
Inbuilt Protection: Standard contact hazard protection to IP 2Xb, upgradable to IP 4X at the front.
High Resilience: Guaranteed and tested properties, including short-circuit resistance up to 65 kA.
Voltage Range: Fully certified for applications up to 1000 V AC and 1500 V DC.
Increased Efficiency
RiLineX significantly reduces the time and cost associated with panel building:
Labour Savings: Reduces assembly time by up to 75% and engineering time by 30% (via Eplan).
Lean Logistics: A reduced product portfolio lowers complexity and simplifies stock management.
Global Compliance: Fully approved to IEC 61439 and UL 508A for international deployment.
Open Platform Architecture
The system is designed to be manufacturer-neutral, allowing for greater design freedom:
Partner Integration: A licence-free platform compatible with technologies from various industry partners.
Accessible Data: Open data records allow for the manufacturing of suitable components with minimal specialist expertise required.
Maximum Flexibility
The system grid is designed to adapt to existing and future hardware:
Universal Compatibility: Component adaptors are available for all major device providers.
Legacy Support: Fully downward-compatible with RiLine60 switches and devices.
Customisable Geometry: The structure and length can be freely selected to fit any enclosure layout.
Ultimately, choosing RiLineX is about more than just managing 800 A of power; it is about adopting a modular approach that allows for rapid configuration and future-proofing. Whether you are designing a new control system or upgrading an existing switchgear assembly, the RiLineX busbar system provides the mechanical stability and electrical reliability necessary to power the next generation of industrial infrastructure.
Available to order now with CCA! If you would like to know more about the Rittal RiLine X Busbar System please contact your local branch.
