Lutze AirSTREAM - Control Components Anglia Limited

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In modern industrial environments, the pressure on automation equipment is relentless. Components are becoming ever more compact, yet their switching capacity continues to increase. This density naturally leads to a higher thermal loss rate, meaning that heat generation within control cabinets is a growing concern.

Traditionally, standard cable ducts exacerbate this problem, trapping heat and creating hotspots that standard climate control systems often struggle to address effectively. The cooling air frequently fails to reach where it is needed most, leading to consequences such as frequent component failures and costly machine downtime.

The Lutze AirSTREAM wiring system offers a comprehensive, factually correct, and highly effective solution, ensuring an even and optimised climate inside the control cabinet.

Designed for a Cooler, More Flexible Future

The core innovation of AirSTREAM lies in its ability to manage both heat and space with unparalleled efficiency.

The AirSTREAM system is fundamentally different from traditional control cabinet design. This beneficial effect is achieved by deliberately separating the cabinet into a component level and a wiring level. This crucial separation allows air to flow freely around all components and wires, dramatically improving thermal management.

The system incorporates integrated wire management alongside innovative rail profiles for optimised component assembly and streamlined wiring processes.

Smaller, Cooler, and More Spacious: The traditional wire way is no longer required, as the wiring level is neatly integrated into the rear of the frame using wiring combs and installed brackets. The wiring is more compact, effectively providing extra space for the components. This design enables far more efficient air circulation, which prevents dangerous heat build-up.
Thin Profiles, Better Load-Bearing Capacity: Despite their sleek design, the profiles are incredibly sturdy. In fact, they provide up to 40% more wiring space in the control cabinet and reduce overall installation space requirements. This allows for superior air circulation, making all components far easier to access.

AirSTREAM is a truly modular wiring system, offering unrestricted freedom and flexibility for modern control cabinet construction. This adaptability is key to accommodating the evolving demands of industrial automation.

Lightweight but Sturdy Materials: The unique frame design is not only more durable but also takes up significantly less space. The overall installation is both lighter and sturdier, which is a major advantage during assembly and transport.
Ease of Maintenance: The comb segments that secure the wires are designed for rapid installation and replacement. They can be easily clipped onto the profile or removed with a simple screwdriver when a change is needed.
Core Design for Heavy Components: The updated core design of the AirSTREAM profiles is engineered to securely support even the heaviest of components. Its advanced system of attachment points and shunt rails provides limitless options for component installation, adapting to any requirement.

Efficiency and Sustainability

In today's world, the cost of energy is a constant and pressing concern. Organisations are actively seeking practical ways to save energy and enhance consumption efficiency. Coupled with this is the increasing environmental consciousness of many manufacturing organisations and associations, where concepts like sustainability and carbon neutral are no longer just aspirations but tangible goals.

lutze-airstream-web-3 Heating and cooling have always been notoriously energy-hungry processes in both commercial and industrial environments. Within the industrial sector, the increasing density of new, functional technology heightens the risk of component failure due to the higher temperatures they generate within the control cabinet.

The AirSTREAM product directly addresses this challenge:

Reduced Cooling Power: The efficient heat dissipation achieved by separating the wiring and component levels significantly reduces the need for cooling power. This directly conserves resources and dramatically lowers operating costs.
Safeguarded Lifespan: By preventing heat build-up and eliminating hotspots, AirSTREAM safeguards the lifespan of the critical components within the control cabinet.

Ultimately, the AirSTREAM system provides a dual advantage: it enhances the sustainability of equipment by reducing energy consumption while simultaneously improving the efficiency and reliability of the entire operation. It's a technology built for a more efficient and environmentally conscious industrial future.